Est. 1975 · Raigad, Maharashtra

Half Repair Pipe Sleeve Manufacturer in India

Reli Sleeve has supplied pipeline repair solutions for more than four decades. We manufacture half repair pipe sleeves for oil, gas, and waterline projects across India and international markets — every sleeve built to ASTM certification standards, sized to hold up under real operating pressure.

40+
Years in Service
ASTM
Certified Grades
Zero
Line Shutdown
Global
Export Markets
Fig. 01 — Sleeve Assembly
DWG-HRS-01
DEFECT
30° BEVEL (+5/-0)SLEEVE LENGTH — CUSTOM TO SPECOD MATCHTWO HALF-SECTIONS · WELDED ALONG LONGITUDINAL EDGES
also referred to as half-sole / split casing sleeve

Reli Sleeve
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Half Repair Sleeve
Reliable Group of Companies
Who We Are

About Us

Reli Sleeve is part of the Reliable Group of Companies, serving the oil & gas, petrochemical, and wider industrial sector for the last 45 years.

Established in 1975, Reliable has continued to bring fresh thinking to the problems the oil & gas industry faces, backed by sustained research and development activity.

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1975
Established
45+
Years of Service
3
Core Industries Served

Our Product Range

Our Product

Our aim is to provide a complete business solution built on reliability, efficiency, and creativeness — for clients worldwide, at a competitive price and a minimum delivery schedule.

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Product Overview
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Half Repair Sleeve — Product Shot
Add a close-up of a fabricated sleeve

What Is a Half Repair Pipe Sleeve?

A half repair pipe sleeve, also called a half-sole or split casing sleeve, wraps around a damaged section of pipe to reinforce it from the outside. Two half-sections are fitted around the pipe and welded together along the longitudinal edges.

This method suits a wide range of pipeline defects — corrosion, dents, gouges, cracks, faulty girth welds — and lets you fix a damaged section without shutting down the entire line, so the operation keeps running while repairs happen.

Sleeve Selection Logic
Pressure-Rated

Best for leaking defects — wall thickness equal to or greater than the pipe’s maximum allowable operating pressure.

Structural-Grade

Suits non-leaking defects, where the goal is reinforcement rather than pressure containment.

Applications — Hover a Tag for Detail
Internal & External Corrosion
Dents, Gouges & Grooves
Arc Burns & Surface Cracks
Defective Girth Welds
Lamination Defects & Pinhole Leaks
Reinforcement Pads / Cradles

We custom-build every sleeve to client specification — exact diameter, wall thickness, and steel grade.

Materials & Steel Grades

Built From Certified Carbon Steel Plate

We manufacture half repair pipe sleeves from superior-grade carbon steel plate, following ASTM and international specifications.

ASTM A36
General structural carbon steel, widely specified baseline grade.
ASTM A572
Grades 42, 50, 55, 60, 65 — high-strength low-alloy structural steel.
ASTM A516
Grades 55, 60, 65, 70 — pressure vessel plate for moderate/lower temperature service.
ASTM A537
Class 1, 2, 3 — heat-treated pressure vessel plate.
API 5L
Grade B, X42, X46, X52, X56, X60, X65, X70 — PSL1 and PSL2 line pipe grades.
EN 10025
S235, S275, S355, S450 — European structural steel specification.

We also manufacture in custom steel grades on request, so your sleeve matches the exact specification your project engineer calls for. Carbon equivalency is kept low across our steel plates to ensure strong, reliable weldability in the field.

Manufacturing

Production Process

Every half repair pipe sleeve we produce goes through the same three forming stages — never heat treating, which keeps material properties consistent and predictable.

01

Rolling

Steel plate is rolled to match the required curvature and inside diameter of the target pipe.

02

Die Forming

The rolled half-section is die-formed for a precise, consistent fit around the pipe’s outside diameter.

03

Step Braking

Final forming step locks in dimensional accuracy ahead of edge preparation and welding.

Edge PreparationLongitudinal edges come beveled for welding as standard, though the bevel angle can be adjusted to your specification.
End FinishingSleeve ends are shaved square to enable fillet welding, with square-end bevels available on request.
WeldabilityCarbon equivalency is kept low across our steel plates to ensure strong, reliable weldability in the field.

Engineering Data

Dimensional Specifications

The inside diameter of each half repair pipe sleeve is fabricated to match the outside diameter of standard nominal line pipe. When the two halves are fitted around the pipe, their combined circumference equals the pipe’s circumference, minus a small welding gap along each longitudinal edge.

  • Bevel angle30° (+5° / −0°)
  • Root face1/16 in (±1/32 in)
  • Beveling methodMechanical or plasma torch
  • Heat treatmentNone — rolled / die-formed / step-braked
  • Inside diameterMatched to pipe OD

30° BEVEL · 1/16″ ROOT FACE

ID MATCHES PIPE OD

Assurance

Quality Control & Certification

Every half repair pipe sleeve is inspected before dispatch, with full traceability from mill to installation.

Standard Inspection

  • Full shipment reviewed for dimensional accuracy and material integrity
  • Any sleeve that doesn’t meet standards is rejected before it reaches the client
  • Mill test reports provided with all materials
  • Each sleeve marked with size, thickness, and steel grade before shipping

Independent Testing — On Request

Destructive Testing
Magnetic Particle Inspection
Liquid Penetrant Testing
Ultrasonic Testing
Radiographic Testing

Why Reli Sleeve

Four Decades of Pipeline Repair Manufacturing

40+

Years of Supply

Serving oil, gas, and water pipeline industries since the 1980s.

1:1

Engineer Collaboration

We work directly with client engineers to match every specification precisely.

Global

Export Reach

Manufactured in India, exported to the Middle East, Africa, Southeast Asia, and Europe.

QC

Consistent Standards

Backed by quality control at every stage of production.

Request a Quote

Contact our team to discuss specifications, steel grade, and delivery timelines for your half repair pipe sleeve project.

Get In Touch

Send Us a Message

Share your pipe size, defect type, and steel grade requirement, and our team will get back with a quote.

Request a Quote

Tell Us About Your Project





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    Visit Us

    Mumbai – 400 004

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