Anchor Bolt Sleeves

    Anchor bolt sleeves is comprehensively used to fix an arrangement of high or low weight and high or low-temperature pipeline structures, including oil, water, gas, steam, and compound strategies. Shocks join the pieces of the snap to shape a high dependability pressure vessel around the hurt or spilled pipe.

    Fixing is given by shaped elastomer seals of the most essential consistency, decided for consistency with pipeline fluid and working temperature. These sleeves may in like manner be welded to turn out after foundation to be a constant seal if conditions legitimize the additional cost.

    Anchor bolt sleeves is a key bit of our game plan of things for the prosperity of pipelines. The snap item offering can be sold autonomously or in a wide combination of sizes, assessments, and arrangements as an extra to greater fix structures.

    Anchor bolt sleeves adds another estimation to the fortunate and invariable fix that goes after your pipeline. They are used to fix high and low weight and temperature pipelines – toward the ocean and inland – that pass on oil, gas, rage, compound strategies, and water. Click here for API 5L Pipe Sleeve.

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    PROPERTIES OF BOLT SLEEVES

    The anchor bolt sleeves clamp are the required working weight, fully static-tested hydro to 1.3 times. All Clamps are ready using a half-inch vent port, depending on the size and requirements and determinations of the customer. The sleeves are made entirely as determined by the API. They respond to shoppers’ information and the preconditions for the business structure. Our sleeves are absolutely anything but hard to incorporate and wear. They were intended to be easily introduced and promptly repairable with the most ordinarily accessible instruments.

    MATERIALS USED FOR BOLT SLEEVES

    Anchor bolt sleeves clips are made by the materials that the clients require. The materials utilized are of a flawless quality which fits in with the details of the business. Weight classes ANSI 300, 400, 600, 900, and 1500 are included. Structure checking and stress investigation were done utilizing body segments that are suitable for ordinarily destructive offices. Just brace rings can be mounted by the particulars of the customers. Twofold line fixing configuration is utilized in situations where pipeline spillage is over the top expensive similar to the case in pipelines conveying gases.

    ASTM A283 GRADES : Grade A , Grade B , Grade C , Grade D. 

    ASTM A285 GRADES : Grade A , Grade B , Grade C. 

    ASTM A387 GRADES : Grade A , Grade B , Grade C , Grade D.

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    BOLT SLEEVES MATERIAL SPECIFICATIONS

    • ANSI pressure classes 300, 400, 600, 900 and 1500 
    • Configuration was dependent on: ASME Sec. VIII, API 6H , ANSI B31.4, B31.8 and BOLT-ON SLEEVE Software 3S) 
    • Configuration control and stress investigation with Finite Element Package 
    • Body materials: A216 WCB, A216 WCC, A352 LCC, A516 Gr.70 (Suitable for regularly destructive administrations) 
    • Stud material: A193 Gr. B7, Nut material: A 194 Gr. 2H 
    • Covering: Yellow Epoxy Polyamide, standard or Marine epoxy 
    • The highest caliber NBR or VITON elastomer seal definitely good with the line liquid and encompassing temperature will be introduced into the BOLT-ON SLEEVEs 
    • NBR temperature run is from – 20 C to + 80 ̊ C̊ 
    • HNBR temperature run is from – 20 C to + 150 ̊ C̊ 
    • VITON temperature go is from – 20 C to + 200 ̊ C 
    • Gaskets are replaceable with no unique instruments. 
    • Brace rings can be introduced upon cleints demand. 
    • Twofold Row Sealing (DRS) plan is additionally accessible. 
    • This uncommon structure is progressively reasonable for where likely spillage is a lot of exorbitant or hazardous, for example, vaporous administrations and seaward applications.

    WELDABLE BOLT SLEEVES

    Once deployed, both clamps can be appropriately fitted for welding (welding technique is available on request).

    The heat insulators (parallel to seals) shield seals from heat as the sleeves are welded onto the tubing.

    PRODUCTION OF BOLT SLEEVES

    All anchor bolt sleeves may be able to weld after deployment. They are isolated from radiation during the welding of the caps towards the pipe heat insulators running parallel to the seals. We will make these clamps of longer lengths if the customers so bid.

    CUSTOMIZATION

    Anchor bolt sleeves is made according to the necessities of the shopper. For eg, all parts such as body material, carbon steel / tempered steel, studs, and nuts for applications just as seal products are of amazing quality and are solid when similar to purchaser requires.

    MARKING & SHIPPING

    Anchor bolt sleeves is made according to the preconditions of the customer. For starters, all the components, body material, carbon steel / treated steel, studs, and nuts for applications such as seal materials are of excellent quality and are solid and competitive with buyer needs. Reli Sleeve avails it’s products all across India and various countries abroad as well.

    BENEFITS OF BOLT SLEEVES
      • Can be used when pipelines run out or when separator weakening occurs
      • These are self-fixing, obtained by screw cinch studs
      • Standard clasps come in one seal course of action yet double seal plan can be provided on request

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    FEATURES OF BOLT SLEEVES

    Run of the mill cuts are furnished with an elastomeric seal made of Buna-Nitrile or Viton. The fixing load is cultivated for these applications by tensioning the snap studs with shocks (BOLT ON SLEEVE plan) 

    All Clamps are organized with an outside weight test office, which chooses the joint dependability before delegating 

    During foundation, the twin seal arrangement is also available to allow inside testing. 

    Supports may be accommodated both topside and subsea fix applications. 

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    DESIGN STANDARDS AND SPECIFICATIONS
      • ANSI pressure classes 300, 400, 600, 900 and 1500 
      • Design based on API 6H.
      •  Design calculation ASME Sec. VIII Div. I
      • Body materials: A216 WCB, A216 WCC, A352 LCC, A516 Gr.70 (Suitable for normally corrosive services) 

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    DESIGN FEATURES AND METHODS

    Safety

    The cinches are fully remunerated pressure vessels, the level of work weight being hydrostatically estimated at 1.3 times (as provided for in Section VIII Div.1 UG-99 of the ASME)

    A port with 1 “NPT vent is followed by the two Clamps.

    Design Criteria and Industry Standards

    Both Anchor bolt sleeves are checked in accordance with API Specification 6H, “End Closure Specification, Connectors and Swivels,”

    Weight VESSEL CODE, Section VIII; and with ANSI codes B-31.3, B31.4, and B31.8, where appropriate.

    Settlement: In 10204 3.1

    Ease of Installation and Maintenance

    The anchor bolt sleeves is equipped with the most common equipment required for installation and is readily available for field repair, including full seal replacement.

    Economy

    The purpose of the anchor bolt sleeves repair sleeve is to streamline preparation procedures and parts using cutting edge advances, resulting in lower weight, lower twisting practices, and a progressively affordable one.

    BOLT SLEEVES ARE COMPATIBLE WITH SOUR ENVIRONMENT

    Each sleeve type is designed for use in the operation of hydrocarbon-bearing hydrogen sulfide ( H2S). The body substance follows NACE MR0175 for secure installations.

    CERTIFICATION AND TESTING

    Non-Killing Test (NDT):

    100% Particle Magnetic Inspection (MPI) for Stiffener to Shell

    Warm-up (fillet)

    100% Ultrasound testing of the welded vent plug

    100% MPI welded hinge welds

    Hydrotest as per Clause UG-99 of ASME Section VIII Div.1

    TECHNICAL DETAILS 

    • Size: Regular repair pads: 4 – 52″ for 1500# ideal for temporary applications in carbon steel
    • Size: 1⁄2 “– 52” > 2500 # Engineered Repair Clamps suitable for temporary or permanent carbon steel, stainless steel and super duplex applications

    DESIGN CRITERIA AND INDUSTRY STANDARDS
    • All BOS’s are tested in accordance with the API Specification 6H, “Specification for End Closures, Connectors, and Swivels” and ASME BOILER AND PRESSURE VESSEL CODE, Section VIII, and with ANSI standards B-31.3, B31.4, & B31.8, where applicable. Visions 1 and 2.
    • API SPEC 5L, Specification for Line Pipe
    • ASME Pressure Vessel Code, Section VIII
    • ASME/ANSI B18.2.1, Square and Hex Bolts and Screw Inch Series

    MATERIALS
    Material Specification
    Item Designation Material
    1 Body Material  A216 WCB, A216 WCC, A352 LCC, A516 Gr.70
    2 Stud Bolt A193 Gr. B7
    3 Nuts A 194 Gr. 2H
    4 Gaskets NBR or Viton
    5 Coating (Marine) Epoxy

    BOLT SLEEVES MATERIAL
              Material: ASTM A 516 Gr.70 / ASTM A 105
              Fasteners: ASTM-A-193-B7 & ASTM-A-194-2H
              Seal: Buna “N
              Paint: Epoxy Coating Yellow 100 Microns
              Vent Port + Plug: Yes Lifting Lug (8” & above)
              Hinge Assembly: (8” & above)     Yes
              Design Temperature:                  65ºC N.D.T.
            100% RT Butt Weld 100% U.T. of vent plug welds. (Fillet)
        100% MPI of Hinge  welds (Fillet)
              Certification:       EN 10204 3.1
              Design Calculation:                      ASME Sec. VIII Div.

    DESIGN CALCULATION
    • ASME-Sec.-VIII-Div.-I,
    • Certification-EN-10204-3.1:   

    NON DESTRUCTIVE TESTING (NDT)
    • 100 % magnetic particle inspection (MPI) for stiffener to shell weld (fillet) 
    • 100 % ultrasonic testing of vent plug welds 
    • 100 % MPI of hinge welds 

     

    • Hydro test as per ASME Section VIII Div.1 clause UG-99

    EASE OF INSTALLATION AND MAINTENANCE
    1. The sleeves are designed to be assembled with the most common equipment available and can be easily patched from the field with a complete rubber seal.
    2. ANCHOR BOLT ON SLEEVE INSTALLATION
    3. Provide ample space for mounting the half sleeve onto the bottom of the tubing over the term. The minimum size for this is 0.75D.
    4. Wash the pipe the Repair Sleeve pipeline was to be installed on.
    5. Grease the surfaces that will be in contact with the gasket of the ANCHOR BOLT SLEEVE.
    6. Mount the top shell, and the screws, in the shorter openings. 
    7. Each half-sleeve is set apart at the foot. Affirm the name is on the comparable sider. Lift the lower sleeve and match the shocks over the littler piece of the sleeve lip. 
    8. Fix the screws, and if fundamental tie the base of the Pipeline Repair Jacket.

    SAFETY 

    The clips are completely compensatory pressure vessels, hydrostatically tried to 1.3 occasions the evaluated working weight (according to ASME Section VIII Div.1 provision UG-99) 

    All Clamps are outfitted with a 1″ NPT vent port.

    ECONOMY

    Anchor bolt on sleeve repair clamps are designed using the latest advancements in class to optimize the production techniques and components, resulting in reduced weight, lower bowing speeds, and an increasingly acceptable piece.

    DESIGN STANDARDS

    Both metal parts: Inoxidable steel AISI 304 or AISI316L, passivated. 

    Double band (two areas), with a working width of 20-22 mm, contingent upon the distance across. 

    V gasket, steel-fortified to frame the chamber. 

    Premium NBR elastic chokes. 

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